Green Sand Process

  • The oldest and most common casting process used in the foundry industry is the Green Sand Process.it is a process of making molds with three essential ingredients – sand, clay, and water.
  • The choice of Greensand has a lot to do with the temperature at which the metal is poured. Many foundries do not have the expensive equipment to remove the burned-out clay. so instead, those that pour iron typically work with sand that is inexpensive compared to the other sands.

Sub-components

Advantages of the Process

  • Large Design Freedom
  • Controllable Wall Thickness
  • No Chaplets
  • No Fins
  • No Mismatch

Attributes of the Process

  • Casting Alloys
  • Size Range of Castings
  • Cost of the Process
  • Viable Manufacturing Quantities
  • Casting Integrity

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